Production tracking
Use this function to customize the Production tracking (GESMTK) function to the needs of your organization and your processes.
Your system is provided with a standard or master Production tracking entry format. You can modify the master or create new entry definitions to suit your processes, your users or just to make your system more convenient to use. Each entry definition affects the way in which information is entered, and what information is displayed and printed.
You create each entry definition as a "Transaction". Each transaction you define is available for selection when the Production tracking function is loaded, either from the menu or from an action in a linked function. The default entry screen will be displayed and a choice will not be offered if you do not define additional transactions to the standard or master Production tracking entry format.
You are advised to get a basic understanding of how your system works before changing the master entry definition.
Prerequisites
Refer to documentation Implementation
Screen management
- Home
- Tab General
- Tab Operation/Manufacturing
- Tab Materials
- Tab Issue parameters
- Tab Receipt parameters
- Tab Analytical
The Production tracking Entry transactions function contains a Home section and one section per feature of the functionality:
- Home section. The Home section contains the code and name for this entry transaction, and the user access code.
- General. Use this section to describe the functional characteristics of this entry transaction.
- Operation/Manufacturing. Use this section to provide default entry fields and values if operation tracking or production reporting is available with this entry transaction.
- Materials. Use this section to provide default entry fields and values if material consumption tracking is available with this entry transaction.
- Issue parameters. Use this section to provide default entry, and display, fields and values.
- Receipt parameters. Use this section to provide default entry, and display, fields and values.
- Analytical. Use this section to define the default analytical dimensions applicable to this entry transaction.
Home
The Home section provides key tracking and access information. You can pin this section so that it does not scroll off the page.
Each transaction code you define is available for selection when the Production tracking function is loaded, either from the menu or an action that accesses the Production tracking function.
Production tracking
Transaction (field MTSNUM) |
Use this field to assign a code to this entry transaction. |
field DESAXX |
Use this field to identify this transaction. |
Active (field ENAFLG) |
Use this checkbox to activate (select) or deactivate (clear) this record. Inactive records are not available for selection. |
Access code (field ACSCOD) |
This access code is used to restrict access to data by user or group of users. |
Group (field GFY) |
Use this field to restrict access to this transaction to a specific site/company group. |
Tab General
You use this section to define functional characteristics for this entry transaction. This includes the following information:
- The types of tracking to be available to the user – the recording of material issues (material tracking), the recording of operation activity (operation tracking) and produced goods receipt (production reporting).
- Default filters (selections).
Input
Prod reporting (field ITMTRKFLG) |
Select this checkbox if recording the receipt of produced goods for a work order (production reporting) is authorized for this entry transaction; if production reporting is not authorized for this entry transaction, leave clear. |
Operation tracking (field OPETRKFLG) |
Select this checkbox if recording the production time and actual quantities of an operation for a work order (operation tracking) is authorized for this entry transaction; if operation tracking is not authorized for this entry transaction, leave clear. |
Material tracking (field MATTRKFLG) |
Select this checkbox if recording the issue of materials to a work order (material tracking) is authorized for this entry transaction; if material tracking is not authorized for this entry transaction, leave clear. |
Block number 2
Filter default value (field FILTDEF) |
Use this field to set, for this entry transaction, the default value for the Filter field (field FILTOPE). |
Filter (field FILTFLG) |
Use this field to define, for this entry transaction, if the Filter field (field FILTOPE) should be:
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Warehouse (field WRHCOD) |
The presence or absence of this option is subject to the activity code WRH.
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Single warehouse (field WRHOBY) |
Select this checkbox if, for this entry transaction, entry of the warehouse in the entry screen header information is mandatory; if, for this entry transaction, entry of the warehouse in the entry screen header information is optional, leave clear. This checkbox is only available if the WRH-Warehouse management activity code is active. |
Tab Operation/Manufacturing
You use this section to provide default entry fields and values.
- Enter or select the Operation tracking fields if operation tracking is available with this entry transaction (as defined in the General section).
- Enter or select the Production reporting fields if production reporting is available with this entry transaction (as defined in the General section).
The Time type and Product type fields control display of the tracking type in the Production tracking sections Operations and Manufacturing respectively. This information can be useful when viewing and modifying plans containing different types of tracking.
Operation tracking
Time type (field TYPTPS) |
Parameter used to define the display type. |
Unit can be modified (field OPEUOMMOD) |
Use this checkbox to permit (select) or prevent (clear) modification of the operation unit. |
Default unit (field OPEUOMTYP) |
Use this field to define the default operation tracking unit. This can be defined as the operation unit or the stock unit of the produced product. |
Reject entry (field REBUT) |
Use this checkbox to permit (select) or prevent (clear) selection (or modification) of a rejection code to associate with a rejection quantity recorded against an operation. |
Message (field REM) |
Use this checkbox to permit (select) or prevent (clear) selection (or modification) of a predefined information message to associate with the details recorded against an operation. |
Employee ID entry (field MATRICULE) |
Use this field to identify, for this entry transaction, if entry of an employee code is:
If entered, operation tracking results will be filtered for the employee. |
Non-conformance - process (field NCSPRO) |
Use this field to identify, for this entry transaction, if a non-conformance can be raised against an operational process in a routing. An operational process in this context is defined as a specific numbered operation in a routing, or an operation in a routing specifically related to a previous operation, that is the operation has a successor. This checkbox is only displayed if the NCS-Non-conformance activity code is active. Before setting the value of this checkbox you are advised to consider the role of users that have access to this entry transaction. Essentially this checkbox identifies if the user of this entry transaction can raise a non-conformance incident requesting an investigation into a potential "problem", where the source of the problem is an operation in a route. Typical routing operations within a manufacturing environment that could cause a problem (a non-conformity) might be that the setup and run time are not adapted to the machine, the order of an operation needs to be changed, additional operations are necessary or a more stable machine needs to be used. Employees with the experience to raise a non-conformity against a perceived fault in an operational process are typically, therefore, the more senior or skilled workers such as a foreman, shop floor manager and design engineer. In many organizations, an employee might not have the skills to determine a non-conformity for a process but they might have the skills to determine a non-conformity on a resource such as reporting a broken machine or a defective tool. If this entry transaction applies to that group or those types of employees you should consider setting the Non-conformance - resource checkbox (field NCSRES) instead. |
Non-conformance - resource (field NCSRES) |
Use this field to identify, for this entry transaction, if a non-conformance can be raised against a resource used for a routing operation. A resource in this context is defined as a single machine (a work center), or a work center group, or a labor resource, or both a machine and a labor resource. This checkbox is only displayed if the NCS-Non-conformance activity code is active. Before setting the value of this checkbox you are advised to consider the role of users that have access to this entry transaction. Essentially this checkbox identifies if the user of this entry transaction can raise a non-conformance incident requesting an investigation into a potential "problem", where the source of the problem is a resource used for an operation in a route. Operational resources within a manufacturing environment that typically result in a problem (a non-conformity) often occur at setup and run-time. For example, a machine does not comply or is set outside the agreed tolerances, the allocated welding time of 10 seconds does not provide a strong enough join, 15 seconds is required, or a tool is defective. If this entry transaction applies to employees that have the skills or authorization to report these types of non-conformities, select this checkbox. |
Production reporting
Product type (field TYPART) |
Parameter used to define the display type. |
Transaction group (field TRSFAM) |
Movement group, initialized by the movement group of the transaction being used. Statistical information used in the stock transactions associated with the shipment. This value is fixed if the original document does not reference a movement group. Otherwise, the movement group of the document at the origin of the quality control is suggested in priority. |
Auto journal code (field ENTCOD) |
This field is used for this transaction to specify the code of the accounting automatic journal used to generate, via the stock accounting interface, the accounting entries with respect to the stock movements created with this transaction. |
Movement code (field TRSCOD) |
A stock transaction code is used to specify rules within a similar transaction type. These codes need to be created in the miscellaneous table number 14. The movement code is used to define specific stock receipt and issue rules for some transactions. For example, a dedicated transaction associated with experienced users can authorize the receipt to stock of goods in A status while the other users may be associated with a transaction authorizing the receipt to stock of goods in Q status. |
Tab Materials
You use this section to provide default entry fields and values if material consumption tracking is available with this entry transaction (as defined in the General section). This includes the following information:
- Material type: This defines whether the type of material tracking (material consumption with a work order/material consumption without a work order) should be displayed in the Components section of the Production tracking function. This information can be useful when viewing and modifying plans containing the different types of tracking.
- Material consumption: This is used to load the quantities of material consumed based on the planned and completed quantity:
- All planned materials are consumed irrespective of the quantity of the product already completed.
- Materials are consumed in proportion to the quantity of the product already completed, without exceeding the planned quantity.
- Materials are consumed in proportion to the final completed quantity of the product.
- Stock withdrawal: This defines whether materials are tracked according to the stock withdrawal method (immediate withdrawal or post consumption) defined on the product-site record.
- Manual issue only: This defines whether to make mandatory the manual entry of material consumption in immediate stock withdrawal mode.
The following combinations of filters are possible:
Automatic determination (in the transaction) | Manual withdrawal | Consumption mode | Result |
---|---|---|---|
No | * | * | Mandatory manual tracking |
Yes | * | Post consumption | Stock determined automatically |
Yes | No | Immediate | Stock determined automatically |
Yes | Yes | Immediate | Mandatory manual tracking |
- Movement code (Stock block). Movement codes are defined in Miscellaneous table 14. They enable rules to be defined for selected product categories for selected stock issue transactions. For example, a stock issue at status Q might only be authorized for advanced users using a dedicated entry transaction.
Payment transactions.
Material tracking
Material type (field TYPMAT) |
Parameter used to define the display type. |
Material consumption (field CONSMAT) |
Setup used to define, for this entry transaction, the material consumption mode:
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Stock withdrawal (field STOCODDEF) |
Filter on the materials to be proposed according to their stock issue mode. |
Sort (field SORTITM) |
Parameter used to define, for this entry transaction, the material grid sorting according to:
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Init location (field EMPFLG) |
Parameter used to define, for this entry transaction, whether the stock issue location of each material line can be initialized with the default value entered in the header (if it is empty). |
Manual issue only (field STOCODMAN) |
This parameter is a constraint for the user to choose manually the stock for consumption. |
Stock
Transaction group (field TRSFAMS) |
Movement group, initialized by the movement group of the transaction being used. Statistical information used in the stock transactions associated with the shipment. This value is fixed if the original document does not reference a movement group. Otherwise, the movement group of the document at the origin of the quality control is suggested in priority. |
Auto journal code (field ENTCODS) |
This field is used for this transaction to specify the code of the accounting automatic journal used to generate, via the stock accounting interface, the accounting entries with respect to the stock movements created with this transaction. |
Movement code (field TRSCODS) |
A stock transaction code is used to specify rules within a similar transaction type. These codes need to be created in the miscellaneous table number 14. The movement code is used to define specific stock receipt and issue rules for some transactions. For example, a dedicated transaction associated with experienced users can authorize the receipt to stock of goods in A status while the other users may be associated with a transaction authorizing the receipt to stock of goods in Q status. |
Automatic determination (field STKFLG) |
Select this checkbox to specify that the stock to issue for this transaction should be automatically determined. The automatically determined stock information is the product, the unit, and the quantity. If this checkbox is not selected, the stock needs to be manually chosen. Automatic determination is based on:
The automatic determination rules applied to stock to issue are the following:
The following information is used if it has been entered:
If the product is not managed by location on the site, and identifiers 1 and 2 are not specified, then only one stock line corresponds to the information entered. When the entry transaction only concerns "pick location" replenishments, this checkbox cannot be accessed. |
Tab Issue parameters
You use this section to provide default entry, and display, fields and values. Where fields can be entered or displayed you can select from the following values:
Entered: The associated field is to enable data entry.
Displayed: The associated field is to be displayed. It is not to be available for data entry.
Hidden: The associated field is not to be displayed.
For selected fields, you can also define whether the field will be accessible in both a form (screen) and a table (grid), only in a form or only in a table.
Entry mode
Lot (field LOTCODS) |
Parameter used to define, for this transaction, whether the Lot field needs to be:
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field LOTSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Sublot (field SLOCODS) |
Parameter used to define, for this transaction, whether the sublot field needs to be:
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field SLOSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Major version (field MATECCCOD) |
Use this field to control entry or modification of the Major version number for a product. You can set this field to one of the following values:
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field MATECCSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Minor version (field MATECCCODM) |
Use this field to control entry or modification of the Minor version number for a product. You can set this field to one of the following values:
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field MATECCSCRM |
Specify, for this entry transaction, if the field needs to be present in:
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Status (field AQRCODS) |
Parameter used to define, for this transaction, whether the status field needs to be:
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field AQRSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Location (field LOCCODS) |
Parameter used to define, for this transaction, whether the location field needs to be:
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field LOCSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Starting serial number (field SERCODS) |
Parameter used to define, for this transaction, whether the serial number start field needs to be:
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field SERSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Ending serial number (field SERECODS) |
Parameter used to define, for this transaction, if the serial number end field needs to be:
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field SERESCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 1 (field IDECODS1) |
field IDESCRS1 |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 2 (field IDECODS2) |
field IDESCRS2 |
Movement description (field MVTDESCODS) |
Parameter used to define, for this entry transaction, if the movement description in the Stock receipt entry screen needs to be:
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field MVTDESSCRS |
Specify, for this entry transaction, if the field needs to be present in:
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Warehouse (field WRHCOD2) |
The presence or absence of this option is subject to the activity code WRH.
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field WRHSCR2 |
Container (field LPNISSCOD) |
field LPNISSSCR |
Tab Receipt parameters
You use this section to provide default entry, and display, fields and values. Where fields can be entered or displayed you can select from the following values:
Entered: The associated field is to enable data entry.
Displayed: The associated field is to be displayed. It is not to be available for data entry.
Hidden: The associated field is not to be displayed.
For selected fields, you can also define whether the field will be accessible in both a form (screen) and a table (grid), only in a form or only in a table.
When a tracking line is for a product managed by serial number and the tracked quantity is greater than one unit, the Starting/Ending serial number columns contains the first/last serial number, if the serial numbers attributed to the tracking line are consecutive. These columns cannot be amended.
Entry
Enter packing unit (field UOMSAIFLG) |
This setup is used to define, for this entry transaction, whether the entry in packing units is authorized or not in the receipt movement.
Specific case: Customer returns If the entry of PAC unit is allowed, then it is possible to modify the sales unit in the return by selecting a different sales unit among the following units:
Otherwise, the sales unit cannot be modified and the PAC/STK coefficient and the STK quantity fields are not displayed. Special case: Loan returns The entry in PAC is not possible in a load return line. The sales unit cannot be modified for this type of return. |
Supplier lot (field BPSLOTCOD) |
Use this parameter to define, for this entry transaction, if the product Supplier lot number needs to be:
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field BPSLOTSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Lot (field LOTCOD) |
Parameter used to define, for this entry transaction, whether the product Lot number needs to be:
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field LOTSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Sublot (field SLOCOD) |
Parameter used to define, for this entry transaction, whether the product Sublot number needs to be:
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field SLOSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Number of sublots (field NBSLOFLG) |
Use this parameter to define, for this entry transaction, if the Number of sublots needs to be displayed. |
Status (field STACOD) |
This setup is used to define, for this entry transaction, whether the entry status needs to be:
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field STASCR |
Specify, for this entry transaction, if the field needs to be present in:
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Location (field LOCCOD) |
Parameter used to define, for this entry transaction, if the location for the product receipt needs to be:
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field LOCSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Order price (field MVTPRICOD) |
Use this parameter to define, for this entry transaction, if the Order unitary price needs to be:
This information is used to intervene in the valuation of the stock receipt:
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field MVTPRISCR |
Specify, for this entry transaction, if the field needs to be present in:
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Starting serial number (field SERCOD) |
Parameter used to define, for this entry transaction, whether the first product serial number for receipt to stock needs to be:
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field SERSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Ending serial number (field SERECOD) |
Parameter used to define, for this entry transaction, if the last product serial number, when these numbers are consecutive, needs to be:
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field SERESCR |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 1 (field IDECOD01) |
The identifiers correspond to pieces of free information each used to identify a stock line. This parameter used to define, for this entry transaction, whether the analytical dimension needs to be:
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field IDESCR01 |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 2 (field IDECOD02) |
field IDESCR02 |
Movement description (field MVTDESCOD) |
Setup used to define, for this entry transaction, if the movement description that will be written in the stock journal needs to be:
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field MVTDESSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Warehouse (field WRHCOD1) |
The presence or absence of this option is subject to the activity code WRH.
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field WRHSCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Container (field LPNCOD) |
This field is subject to the LPN - License plate no. management activity code. For this entry transaction, specify if the container and license plate number on the document line needs to be:
Refer to the License plate number field help linked to the Miscellaneous receipts function for more information on creating license plate numbers "on the fly". |
field LPNSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Detail
Enter packing unit (field UOMSAIFLG1) |
This setup is used to define, for this entry transaction, whether the entry in packing units is authorized or not in the receipt movement. If the the entry of the PAC is possible, it is then possible to modify the PAC/STK conversion factor (on the condition that the product unit authorizes this modification). |
Supplier lot (field BPSLOTCOD1) |
Use this parameter to define, for this entry transaction, if the product Supplier lot number needs to be:
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field BPSLOTSCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Major version (field ECCCOD) |
This parameter is used for this entry transaction to define whether the Major version number should be:
The management of the version numbers is only carried out at the Lot complement window level. |
field ECCSCR |
Specify, for this entry transaction, if the field needs to be present in:
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Minor version (field ECCCODMIN) |
This parameter is used to define, for this entry transaction, whether the Minor version number needs to be:
The management of the version numbers is only carried out at the Lot complement window level. |
field ECCSCRMIN |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 1 (field IDECOD1) |
The identifiers correspond to pieces of free information each used to identify a stock line. This parameter used to define, for this entry transaction, whether the analytical dimension needs to be:
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field IDESCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Identifier 2 (field IDECOD2) |
field IDESCR2 |
Printing (field PRNCOD1) |
Specify if label printing is authorized for this entry transaction. You can authorize printing for the following:
When printing is authorized, it is launched automatically when the stock receipt entry is completed. The automatic printing of stock labels applies when using an ADC terminal: all the setup rules required for the launch are specified in the Miscellaneous receipts function implementation documentation (ADCs). |
field PRNSCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Number of copies (field PRNNBFLG1) |
Parameter used to define, for this entry transaction, if the number of documents to be printed can be entered or not. |
field PRNNBSCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Order price (field MVTPRICOD1) |
Use this parameter to define, for this entry transaction, if the transaction price in the Stock receipt entry screen needs to be:
In the case of a loan or subcontract material return, this information is not available. |
Ending serial number (field SERECOD1) |
Parameter used to define, for this entry transaction, if the last product serial number, when these numbers are consecutive, needs to be:
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field SERESCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Movement description (field MVTDESCOD1) |
Setup used to define, for this entry transaction, if the movement description that will be written in the stock journal needs to be:
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Available stock (field AVSTOCOD1) |
Use this parameter to define if, for this entry transaction, the available to promise stock in the stock entry screen needs to be:
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field AVSTOSCR1 |
Specify, for this entry transaction, if the field needs to be present in:
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Lot
Expiration (field SPERFLG) |
Select this checkbox to indicate that the lot expiry date needs to be entered. |
Potency (field SPOTFLG) |
Select this checkbox to indicate that the lot title needs to be entered. To use this transaction in VT mode (ADC), do not select this checkbox: the lot title is not editable in this mode. |
field SRUB1FLG |
This setup is used to specify for each of the user free fields 1-2-3-4 of the Lot addition entry window whether these fields need to be entered. These fields are used to associate additional information to a lot. To use this transaction in VT mode (ADC), do not select this checkbox: the user headings 1-2-3-4 are not editable in this mode. |
Tab Analytical
You use this section to define the default analytical dimensions applicable to this entry transaction.
Block number 1
Stock movement dimensions (field STOCCECOD) |
Specify for this transaction if the analytical dimension fields related to stock movements needs to be:
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Released product entry
field CCESCR |
Parameter invisible and not used. |
Grid Released product
Dimension type (field DIE) |
You can enter an analytical dimension type code on each table line. You can access a function from the Actions icon to preload all the dimension types defined on the sites of a given group of sites. |
Method (field CCECOD) |
Parameter used to define, for this entry transaction, if the analytical dimension needs to be:
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Material entry
field CCESCR2 |
Parameter invisible and not used. |
Grid Materials
Dimension type (field DIE2) |
You can enter an analytical dimension type code on each table line. You can access a function from the Actions icon to preload all the dimension types defined on the sites of a given group of sites. |
Method (field CCECOD2) |
Parameter used to define, for this entry transaction, if the analytical dimension needs to be:
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Operation entry
field CCESCR3 |
Parameter invisible and not used. |
Grid Operations
Dimension type (field DIE3) |
You can enter an analytical dimension type code on each table line. |
Method (field CCECOD3) |
Parameter used to define, for this entry transaction, if the analytical dimension needs to be:
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Preload dimensions |
Select Preload dimensions from the Actions menu to load all dimension types defined for a given group of sites or companies. |
Specific actions
Copy
Select the Copy action to copy this entry transaction to a different folder. Block number 1
Block number 2
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Error messages
In addition to the generic error messages, the following messages can appear during the entry :
You do not have the access rights for this code
This message is displayed if the access code defined does not exist in the user profile. Select a different access code or (provided you have the authorization) add the requested access code to the user profile.
Tables used
Refer to documentation Implementation