MPS reduce coverage stock
This parameter determines when the Master Production Schedule (MPS) should generate suggestions if coverage periods are used for products managed in stock.
For every transaction in a coverage period (expressed in weeks), the MPS compares the resulting stock level and the reorder lead time with actual requirements (orders). If the stock level on the date of the planning run (MPS processing (FUNMPS), field Reference date) plus the reorder lead time is too low the MPS can generate a suggestion. The date for the generated suggestion will be the date of the planning run.
'No' (default) - The MPS process must analyze the requirements inside the coverage period and generate a suggestion to cover demand.
'Yes' - The MPS process must analyze the requirements inside one coverage period and only generate a suggestion at the start of that coverage period. It must ignore changes to demand until the start of the next coverage period.
Example
Product A
Coverage: 5 weeks
Safety stock: 0
Start stock: 0
Production lead time: 1 week
Requirements expressed: Per week for 10 weeks
MPS results with MPSRECOVST=No (default)
Coverage is used for products managed in stock. When the MPS process is run with coverage, this means that the requirements inside the coverage period are analyzed in order to issue a global suggestion. Coverage can slide. The suggestion is placed at the start of the coverage period, that is, at the earliest one coverage period before the requirement date.
|
|
W0 |
W1 |
W2 |
W3 |
W4 |
W5 |
W6 |
W7 |
W8 |
W9 |
W10 |
|
SOF |
|
50 |
250 |
100 |
50 |
105 |
105 |
150 |
250 |
125 |
125 |
|
WOF |
|
|
|
100 |
|
|
|
|
100 |
|
|
|
WOS |
350 |
105 |
105 |
150 |
150 |
125 |
125 |
|
|||
|
Projected stock |
350 |
405 |
260 |
410 |
510 |
530 |
550 |
400 |
250 |
125 |
0 |
MPS results with MPSRECOVST=Yes
The requirements inside the coverage period are analyzed in order to issue a global suggestion. The suggestion is placed at the start of each coverage period, that is, at the start of one coverage period before the requirement date.
|
|
W0 |
W1 |
W2 |
W3 |
W4 |
W5 |
W6 |
W7 |
W8 |
W9 |
W10 |
|
SOF |
|
50 |
250 |
100 |
50 |
105 |
105 |
150 |
250 |
125 |
125 |
|
WOF |
|
|
|
100 |
|
|
|
|
100 |
|
|
|
WOS |
|
455 |
|
655 |
|
||||||
|
Projected stock |
|
405 |
155 |
155 |
105 |
0 |
550 |
400 |
250 |
125 |
0 |
Level of localization/Global variable
This parameter is defined at the level Site. It belongs to Chapter STO (Inventory) and the Group SCH (Planning), The following parameters are also associated with this chapter and group :
- AVGDAY (Average days per month)
- AVGWRKDAY (Average work days per month)
- DEFPTO (Assignment rule MTO)
- FIRWRKDAY (First work day of week)
- GPLNFLT (Planner/buyer filter)
- GPLNHOR (Default planning horizon)
- MPSECCSOF (Process firm SOs in MPS)
- MPSECCSOP (Process planned SOs in MPS)
- MPSECCSOS (Process suggested SOs in MPS)
- MPSPJTSOF (Process firm SOs in MPS)
- MPSPJTSOP (Process planned SOs in MPS)
- MPSPJTSOS (Process suggested SOs in MPS)
- MPSSECCOV (Safety stock coverage)
- MRPECCSOF (Process firm SOs in MRP)
- MRPECCSOP (Process planned SOs in MRP)
- MRPECCSOS (Process suggested SOs in MRP)
- MRPPJTSOF (Process firm SOs in MRP)
- MRPPJTSOP (Process planned SOs in MRP)
- MRPPJTSOS (Process suggested SOs in MRP)
- MRPRECOVST (MRP reduce coverage stock)
- MRPREOALL (Exclude transfer allocation)
- MRPSECCOV (Safety stock coverage)
- PLNTWD (Weekly planning structure)
No global variable is associated with it.
Functions concerned
The following functions are associated with this parameter :
Manufacturing > Planning > MPS processing
Comments
The type of suggestions to be generated (work order, purchase order, intersite transfer or subcontract order) are defined in the MPS Requirements parameters (Setup > Stock > Requirements parameters (GESPCB)).
The facility to move an existing order forward is also defined in the MPS Requirements parameters (field Forward lead time) for each type of suggestion.