Production plan
The purpose of this function is to record the production of a set of products jointly with a material consumption, on the basis of a work order or on the basis of a BOM without WO.
Prerequisites
Refer to documentation Implementation
Screen management
This function is customized to the needs of your organization and your processes. The transaction you select determines the way in which you enter information and what information is displayed and printed.
If only one transaction has been set up you are not offered a choice, the default entry screen is displayed. The Production plan function contains a header information section into which you enter your selection (or filtering) criteria. The production tracking details will be built from the reference dates you provide.
Entry screen
Header information
This section makes it possible to enter the different criteria used to select a group of materials to be issued:
- The production site: it is this site for which the tracking is carried out. This field is initialized with the production site associated with the operator.
- End date ranges: used to select WO released products to be received in stock with an expected end date included in this date range.
- WO number ranges: used to set a filter on the work orders to be processed in the operation workbench. This filter is only accessible if the tracking type "WO" is planned by the transaction.
- Released product ranges: if BOMs are requested and not WOs, these fields are used to set a filter on the BOMs to be processed.
WO Tracking table
All the columns displayed in this table and their display order depend on the setup of the chosen transaction.
The products contained in the table are the released products and sub-products linked to the WOs of the selection, and/or the products manufactured on the BOMs of the selection and/or the lines entered manually in the table.
The pre-loading of the actual quantity fields with the planned quantities or the quantities remaining to be completed depends on the setup of the chosen transaction.
The available columns depend on the type of tracking to be carried out:
- Posting date: by default the current date is suggested; it is possible to enter an earlier date than the current date but not a later date. Receipts to stock and potential joint stock issues will be posted on this date. The system validates that the entry falls in a period for which stock updates are authorized.
- Tracking type, WO code, BOM code: in the case of a line entered in the table.
- Actual quantity and closure flag.
If all the information required to complete the stock entry is not determined automatically, the product is colored in red and the information needs to be entered manually.
Filters
Site (field FCY) |
The production site associated with the user is proposed by default. It can be modified by another site authorized for the operator, depending on its authorizations. |
End date (field ENDDATSTR) |
This field makes it possible to filter the data to be processed. It is only taken into account when pre-loading a WO. Mind the loading time. |
field ENDDATEND |
Filter (field FILTART) |
Use this field to filter the records to be tracked. Select one of the following values:
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Start - end range
WO (field WMFGNUMD) |
Entering these fields is not mandatory. Use them to limit the display of allocations to one document or a range of documents. |
field WMFGNUMF |
Enter the selection end entry number. |
Product (field WITMREFD) |
This field specifies the reference of the product to to process. |
field WITMREFF |
BOM (field WNOMENCD) |
Enter the BOM name for the selection start. |
field WNOMENCF |
Enter the BOM name for the selection end. |
Code (field WBOMALTD) |
Enter the selection start BOM code. |
field WBOMALTF |
Enter the BOM code selection end. |
Block number 2
Warehouse (field WRHE) |
Date (field IPTDAT) |
Date utilisée à la comptabilisation du mouvement. Elle est initialisée avec la date du jour et peut être changée pour une date antérieure, si la date sélectionnée se situe dans une période ouverte du calendrier comptable. Vous ne pouvez pas saisir une date supérieure à la date du jour. |
Tracking type (field PRODTYP) |
The tracking type may concern:
|
Order no. (field MFGNUM) |
This field displays the work order number (unique ID). This number is automatically or manually generated upon each creation. Click the Selection icon to open the list of work orders (which only includes 'Firm' or 'Closed' work orders) and select a work order. |
Product (field ITMREF) |
Material |
Major version (field ECCVALMAJ) |
Minor version (field ECCVALMIN) |
Code (field BOMALT) |
Several BOMs can be defined for a single product reference. They can be distinguished via the code, entered on two numbers. The various BOM codes can be used to manage different product structures according to their use context such as:
This field can be left empty (value = 0) to enable manual entry of the components. In this case, only the component is loaded. |
Unit (field UOM) |
On analytical inquiry, this field determines the non-financial unit linked to the displayed account. The non-financial unit is determined when setting up an account associated with a given value. This unit is called upon entry. |
Total completed qty. (field UOMCPLQTY) |
This field indicates the actual quantity expressed in the release unit. |
Remaining quantity (field UOMEXTQTY) |
STK conversion (field UOMSTUCOE) |
This field displays the conversion factor used for the unit of measure of a quantity and the stock unit of the corresponding product. |
Stock unit (field STU) |
Actual quantity STK (field CPLQTY) |
Warehouse (field WRH) |
Status (field STA) |
Status of the stock to be received. |
Location type (field LOCTYP) |
The location types are used to codify the warehouse locations according to their storage characteristics: size, authorized statuses, technical constraints etc. They are associated with the products by site, and are used in this way to geographically group the products with similar characteristics. According to the stock transaction parameterization, the location type for the product is proposed by default and can be modified in the transaction entries. |
Location (field LOC) |
The storage location is automatically loaded depending on the location type if it is specified, otherwise the default location defined in the product-site record will be used. This value can be modified later. |
Lot (field LOT) |
This field indicates the lot linked to the stock movement. |
Sublot (field SLO) |
Sub-lot concerned by the stock transaction. |
No. of sublots (field NBSLO) |
This field contains the number of sub-lots concerned by the stock transaction. |
Ending sublot (field SLOF) |
Starting serial number (field SERNUM) |
Enter the initial serial number, selection start range. |
Ending serial number (field SERNUMF) |
Identifier 1 (field PALNUM) |
Identifier 2 (field CTRNUM) |
Movement description (field MVTDES) |
Enter a free description that will be registered in all the stock transactions associated with the delivery line. This description is also accessible from the stock issue detail window. If it has been modified by this function, it will be automatically recovered and registered on the shipment line in this field. |
Closed (field CLEFLG) |
Use this field to specify whether the line must be closed or not ('Yes'/'No'). |
End date (field ENDDAT) |
Product type (field ITMTYP) |
field CCE1 |
The setup determines if the analytical dimensions can be modified. They are initialized based on the setup of the default dimension. In creation mode, if no order line has been entered and the project code is modified, the analytical dimensions are reset based on the setup of default dimensions. In creation mode, as in modification mode, if an order line is entered and the project code is modified, the analytical dimensions are not reset. |
field CCE2 |
field CCE3 |
field CCE4 |
field CCE5 |
field CCE6 |
field CCE7 |
field CCE8 |
field CCE9 |
field CCE10 |
field CCE11 |
field CCE12 |
field CCE13 |
field CCE14 |
field CCE15 |
field CCE16 |
field CCE17 |
field CCE18 |
field CCE19 |
field CCE20 |
Container (field TCTRNUM) |
License plate number (field LPNNUM) |
Tracking report |
This button is used to view the tracking progress status. |
Released prod det. |
This button is used to view the record of the WO released product. |
Work order |
This button is used to view the Work Order being tracked. |
BOM |
This button is used to view the selected BOM. |
Enter detailed quantities |
Is used to open the entry window Stock detail in order to perform a manual tracking. |
Stock by lot |
This button is used to view the product stock by lot. |
Material consumption |
This button makes it possible to manually consume the materials associated with the manufactured product based on a material issue workbench. |
LOT complement |
This button is used to enter the lot information. |
Lot info |
This button is used to view the lot information. |
Specific actions
This button is used to load the table with the materials from the selection carried out. It is possible to delete the selected lines (right click on Line deletion) and add other lines by direct entry at the bottom of the table. The addition of lines is possible up to the number of lines that the table can contain: this number is determined by the transaction setup.
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This button is used to refine the selection by filtering the operations to be processed by the Order and/or by Project and to modify the default sort criteria and to save the set of selection criteria by saving one or more Memo codes. |
Click the Validation action to validate or confirm the details of each line in the grid. Each line for which validation is successful will create the corresponding work order tracking record. One Work order tracking record will be created per posting date. If material consumption or production reporting occurs at the same time, the tracking date of the operation is applied to the corresponding stock movement transaction. The system will check that the stock movement date falls in a period in which stock updates are authorized. The results of the tracking are written to the System log. The log file displays the number for each work order tracking record created. If clicking the Validation action returns data to the grid this indicates that there might be an issue with the data or the System log is locked. You should first try to revalidate the data by clicking the Validation action again.
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Menu bar
Click the Transaction action to view or amend the format of this entry transaction. |
Error messages
In addition to the generic error messages, the following messages can appear during the entry :
The end range is less than the start dateValidation message on entry of selection by range.
Date greater than the current dateThis message is displayed if the tracking date entered is greater than the current date.
Insertion impossibleThe entry transaction is used to limit the maximum number of lines in the table: this message is displayed when the table is full.
A material is out of stock and prevents the tracking of this WO (XXXXX)This message is displayed when creating the tracking for a work order where a material is out of stock and the Release if shortage setup is set to 'No' in the product-site record.
It is only possible to track a WO with status "FIRM"This message is displayed if the status of the work order is not set to 'Firm'.
Incomplete allocation. Tracking impossibleThis message is displayed if the work order is not at a minimum allocated globally and the MKTALLMGT general setup makes this allocation mandatory.
The WO is not printed: Tracking impossibleThis message is displayed if the production folder has not been printed and this is mandatory for production to start (according to the DOSFAB general setup).
Incomplete Work Order: Tracking impossibleThis message is displayed if the work order is not complete (only materials or only operations) and the WO management plans to complete this order before releasing the production.
Excluded lineThis message is displayed if an attempt is made to track an excluded material.
BOM does not exist!Error message in BOM control mode.
Product blocked for stock countMessage further to product control.
Production reporting: Stock not updatedError message when validating the table if, for one of the lines, quick entry has failed and manual entry has not been carried out (the product code is displayed in red).
Tables used
Refer to documentation Implementation