Use this function to create a simulated cost, or modify the simulated cost of a specific product at a specified site.


Simulated costs are calculated from a set of user-defined parameters. These include defining a specific route or bill of material (BOM) alternative from which to base the new simulated cost, and applicable quantities.

A single product-site record has only one simulated cost. You can prepare simulated costs then update the product-cost record when the costs are finalized.

 

Prerequisites

SEEREFERTTO Refer to documentation Implementation

Screen management

The Simulated standard costs function contains a home section in which you define the control parameters for a specific product, and 3 additional sections:

  • Level cost: Use this section to enter costs for the bill of materials (BOM) level.
  • Multilevel totals: This section displays the total value of the simulated standard cost for the complete bill of materials (BOM). The figures in this section are fixed values.
  • Calculation parameters: This section displays the calculation parameters applied when this product was last calculated.

You can choose to display the calculated costs results in a table, or as a pie chart.

Header

You use this section to load the simulated costs for a specified reference date, for a specific product, and site.

Tab Level cost

Use this section to enter costs for this level of the bill of materials (BOM), for this product-site combination.

You can choose to display the calculated costs results in a table, or as a pie chart. Click Show list/Show graph, as required.

Tab Multilevel totals

This section displays the total value of the simulated cost for this product-site combination, for the complete bill of materials (BOM). The figures in this section are fixed values.

You can choose to display the calculated costs results in a table, or as a pie chart. Click Show list/Show graph, as required.

Tab Calculation parameters

This section displays the calculation parameters applied when this product was last calculated by the Simulated cost calculation run (CALCSTSIM):

  • Routing code. If this field is blank only material costs were calculated.
  • BOM code. The BOM alternative associated with the selected routing alternative (Routing code field (ROUALT)).
  • BOM type. States if this BOM is manufactured, or procured from a subcontractor.
  • Material cost. The cost type applied for the calculation of material costs.
  • Dimension rate. The cost type applied for the calculation of labor and machines.
  • Fixed costs distribution. The fixed overhead costs (material loss, setup rate, operation loss rate, fixed rate) can be distributed as a total sum, or spread pro rata from the combination of the calculation quantity/economic lot quantity.
  • Overhead column. Used for the calculation of overheads. The value of an overhead is calculated by applying the fixed rate, or the formula in the chosen calculation column.
  • Multilevel. If set to Yes, the cost calculation process descended through the bill of materials (BOM) to the lowest level, or up to a parent product whose "Standard cost update" in their product-site record is entered. The calculation process stored the simulated cost for each parent product found. If set to No, the calculation was performed at the first level, from the simulated costs of the components of the calculated products.


You can recalculate the simulated cost by selecting the Recalculate icon.

You can print the results of the run from this function. A log file detailing the results of the run is also produced. The end of run reports are in summary if the Multilevel field is set to No.

Reports

By default, the following reports are associated with this function :

  ITMCOST : Detail cost calculations

  NA-ITMCOST : Single Level BOM Report

This can be changed using a different setup.

Specific actions

Barre de menus

Error messages

The only error messages are the generic ones.

Tables used

SEEREFERTTO Refer to documentation Implementation